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An Overview of A380 Aluminum Alloy – Key Properties and Benefits in Die Casting

A380 Aluminum Alloy - Key Properties and Benefits in Die Casting

A380 aluminum alloy is one of the most versatile and widely used materials in the die casting industry. Renowned for its exceptional strength, lightweight properties, and superior thermal conductivity, the A380 has become the go-to choice for manufacturers seeking durability and efficiency. Its ability to withstand extreme environments while maintaining dimensional stability makes it ideal for various applications, from automotive components to electronics and industrial equipment.

In this overview, we will explore the defining properties, advantages, and key applications of A380 aluminum alloy, offering valuable insights into why it remains a cornerstone in modern die casting. For a more detailed guide on aluminum die casting alloys, visit our main article.

What is A380 Aluminum Alloy?

A380 aluminum alloy is one of the most commonly used materials in die casting. It is celebrated for its exceptional balance of strength, durability, and lightweight properties. This high-performance alloy is specifically designed for producing intricate and complex parts with superior dimensional accuracy.

an illustration of a aluminum alloy A380.

A380 stands out among other aluminum alloys due to its excellent corrosion resistance, thermal and electrical conductivity, and ease of machining. This alloy is particularly popular in industries such as automotive, electronics, and aerospace, where reliability and cost-effectiveness are paramount.

Whether you’re creating structural components, enclosures, or precision equipment, A380 aluminum alloy provides a dependable solution for a wide range of applications.

Composition of A380 Aluminum Alloy

an illustration of a composition of a  aluminum A380 alloy.
ElementPercentagePurpose
Silicon (Si)7.5% – 9.5%Improves castability, wear resistance, and reduces thermal expansion.
Copper (Cu)3% – 4%Enhances strength and hardness.
Iron (Fe)≤ 1.3%Prevents hot cracking during casting.
Magnesium (Mg)≤ 0.1%Adds strength while keeping the alloy lightweight.
Zinc (Zn)≤ 3%Increases hardness and mechanical properties.
Manganese (Mn)≤ 0.5%Improves ductility and oxidation resistance.
Nickel (Ni)≤ 0.5%Enhances wear resistance and strength.
Aluminum (Al)Balance (~80-85%)The base metal, providing lightweight properties and corrosion resistance.

Key Properties of A380 Aluminum Alloy

A380 aluminum alloy is known for its outstanding balance of physical and mechanical properties, making it a preferred choice in die casting. Below is a breakdown of its key attributes:

Physical Properties of A380 Aluminum Alloy

A380 aluminum alloy is lightweight with excellent thermal and electrical conductivity, making it ideal for weight-sensitive and heat-dissipating applications. Below is a summary of its physical properties:

PropertyValueDescription
Density~2.68 g/cm³Lightweight composition ideal for weight-sensitive applications.
Thermal Conductivity~96 W/m·KEfficient heat dissipation, suitable for thermal management components.
Electrical ConductivityGoodSupports use in electrical and electronic parts.
Melting Range549-621°CBroad melting range ensuring smooth casting and molding processes.
Corrosion ResistanceHighProvides durability in harsh and corrosive environments.

Mechanical Properties of A380 Aluminum Alloy

A380 aluminum alloy exhibits a robust combination of strength, hardness, and elongation, making it ideal for structural and high-stress applications. Below is a detailed overview of its mechanical properties:

PropertyValueDescription
Tensile Strength~310 MPaHigh strength, suitable for structural applications.
Yield Strength~200 MPaEnsures durability under stress without permanent deformation.
Elongation~3.5%Balances strength and flexibility for precision parts.
Hardness (Brinell)~80 HBProvides resistance to wear and indentation.
Impact StrengthModerateOffers decent resistance to sudden forces or impacts.

Advantages of A380 Aluminum Alloy

A380 aluminum alloy is a top choice for die casting due to its exceptional advantages that meet the demands of various industries. These include:

Cost-Effectiveness

A380 offers excellent castability, reducing manufacturing costs by enabling efficient production of complex shapes with minimal machining.

Lightweight Yet Strong

Its high strength-to-weight ratio makes it ideal for industries like automotive and aerospace, where weight reduction is critical.

Durability and Corrosion Resistance

A380 exhibits high resistance to environmental factors such as moisture and chemicals, ensuring long-lasting performance.

Thermal and Electrical Conductivity

Its excellent thermal and electrical conductivity makes it a preferred choice for heat sinks, housings, and other electronic components.

Versatility in Applications

With a unique combination of physical and mechanical properties, the A380 is widely used in automotive, aerospace, consumer electronics, and industrial equipment manufacturing.

Dimensional Stability

A380 maintains its shape and integrity even under extreme temperatures and operating conditions, making it reliable for precision parts.

Applications of A380 Aluminum Alloy

A380 aluminum alloy is extensively used in various industries due to its outstanding properties. Some of its key applications include:

  1. Automotive Industry
    • Engine components
    • Transmission cases
    • Wheels and structural parts
    • Heat sinks for thermal management
  2. Electronics and Electrical Industry
    • Housings for electronic devices
    • Heat sinks for power management
    • Connectors and enclosures for electrical systems
  3. Aerospace Industry
    • Lightweight structural components
    • Housings for instrumentation
    • High-performance connectors
  4. Consumer Products
    • Enclosures for appliances
    • Frames for lightweight furniture
    • Casings for portable devices
  5. Industrial Equipment
    • Machinery components requiring high strength and wear resistance
    • Parts for pumps, compressors, and motors
  6. Renewable Energy
    • Components for solar panels
    • Lightweight parts for wind turbines

Equivalent Alloys to A380 Aluminum Alloy

A380 aluminum alloy has several equivalents globally, each tailored to meet regional standards while offering comparable properties for die casting applications. Below are the common equivalents:

ADC10 (Japan)

  • ADC10 is the Japanese equivalent to A380 and is commonly used in similar applications, including automotive and electronics. It offers comparable strength, corrosion resistance, and castability.

AlSi8Cu3Fe (European Standard EN AC-46000)

  • This European alloy closely matches the composition and properties of A380. It is widely used in Europe for automotive parts and industrial components.

LM24 (UK Standard)

  • LM24, a British Standard alloy, is another equivalent that shares similar mechanical and physical characteristics with the A380. It is ideal for pressure die casting.

A383 (North America)

  • A383 is another North American aluminum alloy with slight variations in composition. It is used when enhanced corrosion resistance and fluidity are needed compared to A380.

ADC12 (Japan)

  • While not an exact equivalent, ADC12 is frequently used as an alternative to A380, especially in applications requiring slightly different mechanical properties.

What is the Difference Between A380 and A383 Aluminum?

Both A380 and A383 aluminum alloys are popular choices in die casting, but they have slight differences in composition and properties, making them suitable for different applications. Here’s a breakdown:

PropertyA380 AluminumA383 Aluminum
Primary UseGeneral-purpose alloy for most die-casting applications.Ideal for complex, thin-walled, or intricate components.
Corrosion ResistanceModerateBetter than A380; suitable for environments prone to corrosion.
CastabilityExcellentSlightly better than A380 due to higher fluidity.
Tensile Strength~310 MPa~290 MPa
Yield Strength~200 MPa~165 MPa
Hardness (Brinell)~80 HB~75 HB
Elongation~3.5%~4.5%
Thermal ConductivityGoodSlightly lower than A380.
Composition DifferencesLower silicon and higher copper compared to A383.Higher silicon content, enhancing fluidity and castability.

Sanon Casting – Top Aluminum Alloy Casting Manufacturer in China

Sanon Casting is a leading aluminum die casting manufacturer in China, offering comprehensive services such as rapid prototyping, precision tooling, CNC machining, and surface finishing. Our expertise and state-of-the-art facilities enable us to deliver high-quality components for industries worldwide.

Aluminum Alloys at Sanon Casting

We specialize in die casting with premium aluminum alloys, including:

  • Aluminum A380: Known for its excellent fluidity, pressure tightness, and hot cracking resistance.
  • Aluminum A383 (ADC12): Ideal for lightweight, corrosion-resistant components.
  • AlSi9Cu and AlSi10: Optimized for specific industrial applications.

Why Choose Us?

  • Advanced Facilities: Cutting-edge technology ensures quality and timely delivery.
  • Experienced Team: Over a decade of industry expertise.
  • Global Reach: Trusted by clients worldwide.
  • Certified Quality: ISO 9001 and IATF 16949 are certified for superior standards.

Visit our Contact Page to learn more or get in touch with us!

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Eric Zhou

Focus on providing squeeze casting, aluminum die casting(hpdc+lpdc), gravity casting, mold making, and CNC machining solutions. If you need help, please feel free to contact us!

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